abr organics limited

Facilities

Subject	:
	:	if others

Pioneers in the Manufacture of Thermally stable Polyimides & Special Grade Phenolics for Aerospace & Space Applications

Equipment available

Electronic BalanceManufacturing Facilities (*for pilot plant studies)	Equipment	Material of construction		Capacity		Quantity
	Reactor with anchor agitator, shell and tube condensor	SS 316		25 liter *		1 no.
		SS 316		100 liter		1 no.
		SS 316		250 liter		1 no.
		SS 316		500 liter		1 no.
		SS 304		2500 liter		1 no.
	Thermic Fluid boiler, diesel fired & hot oil circulated by gear pump (max temp. 285°C)			200,000 kcal/hr		1 no.
	Chilling plant using ethylene glycol- water brine (min temp. -20O C)			10 T/r		1 no.
	Tray dryer	MS body, 24 Al trays		-		1 no.
	Fluidized bed dryer	SS 304		30 kg		1 no.
	Deep freeze	-10 oC		100 kg		1 no.
	Centrifuge SS 316			24 “ Dia		1 no.
	Pulvarisor SS 316			150kg / hr cap.		1 no.
	Diesel generator, 3 phase			62.5 kVA		1 no.
	Power available, 3 phase			74 HP
	Water source			Ground water
	Electronic balance, 0.05 kg least count			150 kg		1 no.
	Electronic balance, 1 gm least count			6 kg		1 no.
	Electronic Balance, 0.2 gm least count			3 Kgs		1 no.
	Electronic Balance, 0.001 gm least count			200 gms		1 no.
	Weighing scale, 0.2 kg least count			500 kg		1 no.
Analytical facility	Instrument		Make		Quantity
	FTIR		Bio Rad, USA		1 no.
	GPC		Waters, USA		1 no.
	HPLC		Waters, USA		1 no.
	GC		Chemito, INDIA		1 no.
	DSC		Shimadzu, JAPAN		1 no.
	Viscometer, LVDV1+		Brookfield, USA		1 no.
	Karl Fisher titrator		Spectronics, INDIA		1 no.
	pH meter		Spectronics, INDIA		1 no.
	Electronic balance, 1 mg least count		Essae Digi, INDIA		1 no.
	Ovens		Tempo, INDIA		3 no.
	Vacuum Oven		Tempo, INDIA		1 no.
	Test tube shaker		Tempo, INDIA		1 no.
	Laboratory centrifuge		Tempo, INDIA		1 no.
	Abbe's refractometer		ARICO, INDIA		2 no.
	Glassware, etc

Man power

Research & Development activities

1995 to date

In 1996, our R&D laboratories were granted recognition by Department of Scientific and Industrial Rsesearch ( DSIR ), Government of India, to carry our research in the field of polymers, more specifically in the field of polyimides and phenolics.
With financial assistance from DSIR, IDBI and ABROL, our laboratories were equipped with state of art analytical instruments useful for both research and production.
During the course of research on polyimides, the following developments were made:

Molding grade polyimides, equivalent to Vespel of DuPont.
Curators for epoxy resin based on polyimide chains. These curators contain amine as well as anhydride terminated polyimide chains. The aim of developing these curators was to enhance the service temperature of epoxy resins to about 240oC, at the same time keeping the cure temperature as low as 150oC.
Addition type polyimides. The addition type polyimides have a distinct advantage over condensation type polyimides when used for coatings.

The R&D team had developed solventless Resol type phenol formaldehyde resin in 1995, which finds use in making refractory bricks & Liquid rocket nozzles components.
Our laboratories have undertaken a research contract from Defence Research and Developmental Organisation, Government of India, for a detailed study of the synthesis parameters affecting the molecular weight distribution of phenolic resins. The project has been completed successfully.
Our laboratories have undertaken a contract research from another M/s. Lance Organics Private Limited for the process development of phenothaizines. Phenothiazines find use as intermediates for anti-psychotic and anti-histamine drugs.
Research project has been sanctioned by the Department of Science and Technology, Government of India, for development of porous graphite paper for use in fuel cells.
Development of modified Polyester based on THEIC for enameling of circular Copper conductors completed.
Development of Phenolic Resins for Pultrusion using glass roving completed.
Development of Hand Lay up grade Phenolic resin, curable at RT, using chopped strand mats completed.

Research
Projects in pipeline

A collaborative project has been initiated with Membrane Separation Group, Indian Institute of Chemical Technology, Government of India, to modify polyimide membranes to enhance the selectivity in gas separations, dehydration of solvents etc.
Development of poly-ether-imides, poly-amide-imides etc. for enameling applications is to be taken up during 2004 -2006.
Currently working on the development of PMR type of polyimide resins.

Expansion
Plans for future

A proposal is being planned for the manufacture of polyimide based FRP laminates and polyimide films for electrical insulation. The polyimide laminates find use in traction motors and heavy electricals.

Production Capacity	Product	Capacity( Kgs/Annum )
	ABRON – S10	9000
	ABRON – R750	5000
	ABRON – BR 732	5000
	ABRON – BR 720	5000
	ABRON – BR 720 (CM)	4000
	ABRON – BR 720 (FR)	4000
	ABRON – BR 729	5000
	ABRON – MP 36	3600
	ABRON – MP 27	3600
	ABRON – PR 100 WS	180000
	ABRON – PR 100 SL	40000
	ABRON – PNR 18	10000
	ABRON – IR 900	5000
	ABRON – ACC	4000
	ABRON – NPM	5000
	ABRON – MBM	6000
	ABRON – MTB	6000
	ABRON – PBM	6000
	ABRON – RD 1	4500
	ABRON – RD 2	4500
	ABRON PA918 System	35000
	ABRON AR180	15000
	ABRON PGR 100 System	180000
	ABRON – BMI	6000
Other activities at ABROL	We train students of Universities and colleges, both from India and abroad, in the field of polymer synthesis, analysis, processing, and chemical engineering principles.
Registration of The company With Government bodies	Department	Registration number
	Dept. of Industries	5839
	Dept. of Small Scale Industry	012257239
	Dept. of Central Excise	1/96
	Dept. of State Excise	22586/98/P&Ex/B1
	Dept. of Sales Tax	APGST/SEC/09/02/2317/90-91
	Dept. of Sales Tax	CST/SEC/09/02/2229/90-91
	DSIR Recognition of R&D Unit	TU/IV-RD/1888/97-98
	Import – Export code no.	0991011066

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